Complete In-House Manufacturing: From Bare Metal to Finished Part
At Buckeye Shapeform, we control every step of the manufacturing process under one roof. From the moment flat sheet stock enters our Columbus, Ohio facility to the moment a fully finished part ships to your door, our team handles it all–no outside vendors, no handoffs, no compromises on quality or lead time. This vertically integrated approach is what allows us to deliver consistent precision, reliable on-time performance, and a single point of accountability for every order.
Our Manufacturing Capabilities
Laser Cutting
Our CNC laser cutting equipment precisely cuts flat sheet stock to your exact specifications, including complex hole patterns, custom shapes, and tight-tolerance cutouts for switches, connectors, and displays. Laser cutting is the starting point for our enclosure and sheet metal fabrication processes, and every part is inspected immediately after this operation to verify all critical features.
EXPLORE LASER CUTTING
CNC Machining
Our CNC machining centers precisely produce components from solid stock to your exact specifications, including complex geometries, precision bores, threaded features, and tight-tolerance surfaces for critical fits and assemblies. CNC machining is a core part of our manufacturing process, supporting both prototype and production runs, and every part is inspected immediately after this operation to verify all critical features.
EXPLORE CNC MACHINING
Deep Draw Metal Forming
Our deep draw manufacturing process forms flat sheet metal into seamless three-dimensional components, achieving up to a 20:1 form ratio, reaching 10 inches in diameter by 6 feet in length. This process delivers tight tolerances, sealable finishes, and variable wall thickness in a single operation — a cost-effective alternative to impact extrusion and metal spinning.
EXPLORE DEEP DRAW METAL FORMING
Metal Stamping
Our metal stamping operations transform flat sheet stock into precision components with consistent, repeatable accuracy, including punched hole patterns, formed features, and deep-drawn shapes such as seamless cans and housings. Metal stamping is a core part of our in-house manufacturing process, supporting both short runs and high-volume production, and every part is inspected with our 2D optical inspection system immediately after punch press operations to verify all critical features.
EXPLORE STAMPINGOther Capabilities
Press Brake Forming
Hardware Insertion
Powder Coating & Finishing
Silk Screening
Quality Control & Inspection
The Buckeye Shapeform Difference
Most manufacturers can only handle one or two steps of the fabrication process, requiring you to coordinate with multiple vendors and accept the quality and timing risks that come with it. At Buckeye Shapeform, our vertically integrated capabilities mean you work with one team, one point of contact, and one standard of quality from start to finish.