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In-House Laser Cutting Services, Built Into Every Part We Make

Precision laser cutting is the first operation for anything that needs to be formed at Buckeye Shapeform. You submit a drawing, our engineers build a CNC program from it, and the laser cuts your pattern into metal to within standard tolerances of ±0.005 - 0.010”. What happens next—surface finishing, forming, hardware, powder coat—is right down the hall.

Worker welding enclosures for electronics
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±0.01

Sheet Metal Tolerance

In-House Since 2021

Full Process Control

4 Materials Stocked

Sheet Metal Tolerance

Zero Tooling Cost

Vs. Punch Press

WHY BUCKEYE

Why Choose Buckeye Shapeform for Sheet Metal Laser Cutting

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No Tooling Cost

With a punch press, you need a specific tool for every hole type, which can cost several hundred or several thousand dollars per tool, depending on the job. With laser cutting, you program the pattern in software and cut. There's no tooling to buy, change, or wait on.

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Cut Any Shape, Any Pattern

Unlike a punch press, laser cutting lets us cut any size and any pattern. That flexibility matters when customers come to us with complex hole patterns, tight cutouts for connectors and displays, or geometry that changes from one job to the next.

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Better Unit Economics

Because there's no tooling cost and setup is handled in software, laser cutting is typically more cost-efficient on a per-unit basis than punch press work, and that efficiency carries through to your quote.

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Automated First-Part Verification

Before running a full sheet, we cut one part first and verify it meets spec. Production runs only if everything checks out, so you're never paying for parts that aren't right.

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Materials in Stock

We keep aluminum, steel, stainless, and galvanized steel on hand. If you're working with a material we stock, we can move faster, and the cost is lower than if we're sourcing something special for your job.

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Truly In-House, One Stop

Our CNC laser cutting services have been in-house since 2021—not outsourced like many competitors. That means we control the timeline and quality on every cut, and the part never leaves the building for forming, finishing, or hardware. One facility, one point of contact.

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Precision CNC laser cutting sheet metal at Buckeye Shapeform’s in-house manufacturing facility.
Stacks of precision laser-cut sheet metal parts manufactured by Buckeye Shapeform.
CNC laser cutting machine producing custom sheet metal parts with precise patterns and cutouts.

MATERIALS

What We Cut

PRIMARY

Aluminum

Most common — all standard alloys

COMMON

Stainless

All standard grades

COMMON

Steel

Cold-rolled and galvanized

BY REQUEST

Other Materials

When volume and application make sense

Sheet metal material being handled inside Buckeye Shapeform’s in-house metal fabrication facility.

INDUSTRIES

Industries We Serve

  • Defense & Aerospace
  • Medical Device & Diagnostic Equipment
  • Data Centers & Telecommunications
  • Industrial Automation & Capital Equipment
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Frequently Asked Questions About Our Custom Laser Cutting Services

If you still need an answer to a question that is not covered here, please reach out to us!

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Both. There are companies that come to us for laser cutting alone, and there are customers for whom it’s one step in a full enclosure build. We’re set up as a one-stop shop because we can do everything in-house. But if you need precision laser cutting on its own, we can do that too.

Our typical sheet metal tolerances are plus or minus 0.005-0.010”. That’s standard for the industry, and it’s what our customers building enclosures for electronics, defense hardware, and precision instrumentation need.

The punch press is an older technology, and it has its place. But for custom work, laser cutting is more flexible. A punch press requires a specific tool for each hole type, which adds tooling cost and setup time. With laser cutting, any size or pattern gets programmed in software, so there’s no tooling to buy, no tooling to change out between jobs. For projects with complex or varied hole patterns, or for customers who don’t want to carry tooling costs, laser cutting is usually the better fit.

It moves right across the hall to surface finishing. We run it through an automated sander to remove any burrs from the cutting operation and clean up any marks from handling. After that, it’s ready for forming. Or, if it’s a flat panel going somewhere as-is, it’s ready to ship.

A drawing is the starting point. A model helps too, and having both gives us the best picture of what you need. We’ve also worked from hand sketches when that’s what a customer has. During quoting, our engineers review the design and will flag anything that might affect cost or manufacturability before we start cutting.

Ready to Get Started?

Send us your drawing and we’ll take a look. Whether laser cutting is one step in a larger build or the whole job, our team can review your design, flag any manufacturability considerations, and get you a quote.